AI-DS-59-59 Dual Shaft Plastic Shredding Machine – The Next Step in Efficient Waste Processing

Modern waste recycling demands powerful, intelligent, and durable machines that can handle diverse materials with zero downtime. The AI-DS-59-59 Dual Shaft Plastic Shredding Machine by Ajay Industries is engineered exactly for that. Equipped with advanced PLC controls and an auto-reverse function, this model ensures continuous, jam-free shredding performance across bulky plastic materials, rubber, paper, wood, and composites.

Smart Design with PLC Automation

The PLC-based intelligent control system constantly monitors load and torque. When overloads or jams occur, the shredder automatically reverses its blades, clearing obstructions without human intervention. This self-adaptive operation extends machine life, prevents motor damage, and maintains consistent throughput even under heavy-duty industrial use.

In controlled testing, PLC automation reduced manual downtime by up to 35%, increasing operational efficiency — a critical factor for recycling facilities managing ton-scale plastic and rubber waste.

Dual Shaft Power for Bulk Material Handling

The 59 x 2 configuration delivers double-shaft torque performance. Each hardened alloy steel shaft, precisely machined for balance and durability, ensures uniform cutting, low vibration, and stable speed under variable load.

This design allows the AI-DS-59-59 to shred:

• Plastic Waste Shredding: Processes bottles, films, and lumps efficiently  needs.
• Rubber and FRP Processing: Handles tires and composites with secure, fine output.
• Material Size Reduction: Ideal for recycling Process
• Recycling Facilities: Boosts throughput in dedicated plants.
• Paper Shredding: Ensures data security for confidential destruction.
• Wood Processing and Agricultural Sector: Manages branches and crop waste reliably.
• The wide feeding chamber design and synchronized cutter motion maintain steady output size, eliminating clogging—a critical advantage in high-speed recycling lines.

Multi-Industry Versatility

One of the strong suits of the AI-DS-59-59 series is its adaptability across multiple sectors:

• Plastic Waste Shredding: Efficiently cuts thermoplastics, packaging films, and ABS or HDPE components for recycling.

• Plastic Waste Shredding: Efficiently cuts thermoplastics, packaging films, and ABS or HDPE components for recycling.

• Rubber and FRP Processing: Optimized cutter spacing ensures fine and uniform output on elastic or composite materials.

• Recycling Facilities: Enhances throughput rates by integrating seamlessly into conveyor-fed systems and granulator lines.

• Paper & Document Shredding: Ideal for secure destruction of confidential material in large-scale document disposal units.

• Wood and Agricultural Applications: Effectively handles small branches, twigs, and crop residue for composting or biomass energy.

By serving such a wide material range, this dual-shaft shredder strengthens circular economy initiatives — repurposing wastes from diverse industrial streams into reusable raw feeds.

Built for Indian Manufacturing and Recycling Ecosystems

As a “Made in India” industrial shredding solution, the AI-DS-59-59 is tailor-made for Indian recycling and manufacturing conditions. Its robust frame, energy-efficient motor pairing, and long-life blades make it suitable for 24/7 operation in small workshops as well as large processing plants.

India’s plastic waste exceeds 3.4 million tonnes annually (CPCB report 2023), emphasizing the growing need for such automated shredding systems that support scalable and environmentally responsible waste handling.

Sustainable, Profitable, and Reliable

Using one AI-DS-59-59 unit can save up to 25% energy compared to single motor shredders in similar throughput ranges. Its combination of automation, reduced downtime, and fine cutting precision translates directly to lower operational cost per kilogram of processed material—a major metric in recycling economics.

Technical Edge at a Glance

Size: 59 x 2 twin shaft configuration.

Control: PLC-based automated system with auto-reverse.

Application: Plastic, Rubber, Paper, FRP, Wood, Agricultural waste.

Output Efficiency: Consistent, fine material ready for reprocessing or granulation.

Design Origin: Developed by Ajay Industries, Bangalore – specialists in industrial shredding machinery.

By combining automation, versatile material handling, and rugged mechanical design, the AI-DS-59-59 Dual Shaft Plastic Shredding Machine stands as a benchmark for recycling shredder machines in India — bridging the gap between sustainability and industrial efficiency.