Introducing the AI-DS-180-180 High-Capacity Dual Shaft Plastic Shredder

The AI-DS-180-180 Dual Shaft Plastic Shredding Machine represents the pinnacle of industrial plastic recycling technology. Designed and engineered by Ajay Industries for high-capacity plastic waste processing, this model combines massive raw power with intelligent engineering to deliver unmatched reliability and performance. When your operation requires continuous, high-volume processing of challenging materials—such as heavy plastic components, bulk scrap, or dense, mixed industrial waste—the AI-DS-180-180 ensures maximum throughput efficiency and consistent size reduction.

1. Unmatched Power and Capacity: Dual 180 HP Drive

Unlike standard industrial models, the AI-DS-180-180 is built around twin 180 HP motors (360 HP total), making it one of the most powerful machines in its class. This extreme power level directly addresses the limitations faced by manufacturers and large-scale recyclers:

• Extreme Torque: The high-horsepower, low-speed dual-shaft design generates immense torque, allowing it to effortlessly grip and shear materials that would jam or stall lesser machines.
• High-Volume Throughput: This machine is engineered for non-stop, continuous duty, drastically increasing the volume of plastic waste processed per hour. This speed is critical for reducing backlogs and maximizing operational efficiency.
• Heavy-Duty Processing: It excels at breaking down extremely thick or bulky plastics, including injection molding purgings, large pipe segments, automotive bumpers, and stacked bales.

2. Intelligent Engineering for Reliable Performance

The true value of the AI-DS-180-180 lies in how its power is managed. The machine incorporates sophisticated features to ensure continuous, worry-free operation—a key factor for calculating Total Cost of Ownership (TCO):

• Customizable Cutter Geometry: Ajay Industries engineers the cutter thickness, hook profile, and shaft spacing to be optimized for your specific waste stream (e.g., rigid plastics, film, or mixed composites).
• PLC Load Sensing: The Programmable Logic Controller (PLC) continuously monitors motor load and adjusts shaft speed and feed pressure automatically. This prevents overloads and dramatically reduces the risk of jamming, a major source of unplanned downtime.
• Robust Drive Train: Features industrial-grade planetary gearboxes and precision-aligned shafts to ensure smooth power transmission and maximize equipment lifespan under continuous heavy load.

Built for Industrial Plastic Recycling

The AI-DS-180-180 is specifically designed for industrial-scale plastic recycling applications. Its robust shaft construction, high-torque output, and optimized blade alignment allow it to process a wide range of materials, including:

• High-density polyethylene (HDPE)
• Polypropylene (PP)
• Polycarbonate (PC)
• Nylon, ABS, and other engineering plastics

With custom shaft and blade configurations available, the AI-DS-180-180 can be fine-tuned to match specific cutting requirements, from coarse shredding to fine particle sizing.

Durability, Safety, and Ease of Maintenance

Engineered for long-term reliability, this model features a heavy-duty steel frame and wear-resistant shafts designed to handle continuous production environments. The integrated automation and thermal safety features protect both the machine and operators during high-load operations.

Maintenance is straightforward thanks to accessible inspection zones and modular component design, which reduce downtime and simplify part replacements.

The AI-DS-180-180 Advantage

• Dual 180 HP high-torque motor setup
• Precision gear transmission for smooth shredding
• Designed for consistent output and minimal energy loss
• Low-maintenance operation with replaceable wear parts
• Suitable for various industrial recycling plants and manufacturing units

The AI-DS-180-180 Dual Shaft Shredder by Ajay Industries defines a new benchmark for industrial shredding efficiency. Combining heavy-duty performance with intelligent design, it is the ideal choice for enterprises aiming to optimize plastic waste recycling and increase material recovery rates.

As a leading industrial Plastic shredder manufacturer in Bangalore, India, we commits to delivering equipment that stands up to the toughest demands of global manufacturing. The AI-DS-180-180 Dual Shaft Shredding Machine is built with quality alloy steels and rigorous engineering standards to guarantee performance and longevity.

If your current shredding solution is limiting your capacity, causing frequent bottlenecks, or failing to process dense materials efficiently, the AI-DS-180-180 is the necessary upgrade.