AI-DS-150-150 Dual Shaft Plastic Shredding Machine: Intelligent Shredding for Modern Recycling

In today’s manufacturing and recycling industries, efficient waste management defines production success. The AI-DS-150-150 Dual Shaft Plastic Shredding Machine by Ajay Industries stands out as a high-performance, PLC-driven solution designed to handle bulky materials like plastic lumps, FRP scrap, rubber, and even agricultural waste with exceptional precision and reliability.

Engineered for Smart and Jam-Free Operation

At the heart of the AI-DS-150-150 lies an advanced PLC control system with auto-reverse functionality, enabling smooth, jam-free shredding even under heavy load. This system automatically detects torque overloads and reverses shaft rotation, preventing mechanical stress and improving component life.

This feature is especially useful in shredding diverse material types—ranging from HDPE plastic drums to nylon films and automotive plastics—where material density and texture vary significantly.

Dual Shaft Design for Superior Output Quality

The 150 x 2 configuration employs two synchronized shafts crafted for uniform torque distribution and continuous feed. This ensures fine and consistent particle output, essential for downstream processes like pelletizing or re-granulation.

The dual-shaft design enhances shredding efficiency by 25–30% compared to conventional single-shaft models, according to recent industrial case data from recycling facilities in Bangalore.

Versatile Applications Across Industries

The machine’s adaptability is one of its strongest advantages. By simply changing blade material and cutter configuration, operators can optimize shredding performance for various materials, including:

Plastic Waste Shredding: Efficiently processes bottles, films, containers, and plastic lumps.

Rubber and FRP Processing: Gradually reduces vulcanized tires and fiber-reinforced plastic composites into granulated form suitable for reprocessing.

Material Size Reduction for Manufacturing: Used widely as a recycling shredder machine in India for pre-processing industrial waste.

Recycling Facilities: Increases throughput and output consistency, directly contributing to higher recycling plant productivity.

Paper Shredding: Achieves secure destruction of bulk printed or confidential documents at industrial scale.

Wood & Agricultural Sector: Maneuvers through wood branches, crop residues, and organic matter with stable shredding torque.

Built for Durability and Custom Shredding Needs

Ajay Industries manufactures the AI-DS-150-150 with high-tensile steel shafts and interchangeable hardened cutter blades. The option to select from materials such as EN19, EN24, or Hardox 500 lets users tailor the shredder for specific use cases—whether for high-impact rubber or brittle plastic flake reduction.

Its 150 HP drive configuration provides robust torque output, enabling uninterrupted shredding operations under extended cycles, making it an ideal choice for large-scale recycling facilities and municipal waste processing units.

Why Choose AI-DS-150-150?

• PLC-controlled automatic reverse for safe, continuous shredding.

• Dual-shaft precision cuts with high torque and minimal vibration.

• Customizable blade materials for varying input types.

• Reduced downtime and enhanced motor-gearbox life.

• Engineered for heavy-duty industrial reliability.

The AI-DS-150-150 Dual Shaft Plastic Shredding Machine represents the next generation of intelligent shredding systems designed for India’s growing recycling and waste management sectors. With smart PLC automation, modular configurability, and outstanding build quality, it delivers unmatched performance in plastic, rubber, FRP, wood, and paper shredding applications.

Businesses seeking long-term efficiency, sustainability, and compliance in waste handling will find the AI-DS-150-150 an indispensable asset in their production ecosystem.