AI-DS-20-20: The Compact Double Shaft Shredder for Industrial Plastic Recycling

Industrial manufacturing in India demands efficient, space-saving, and highly reliable industrial waste management solutions. The AI-DS-20-20 is a compact, heavy-duty double shaft shredder engineered by Ajay Industries in Bangalore to meet the everyday challenges of plastic recycling and process optimization across large-scale factories.

This machine is the ideal choice for businesses transitioning from struggling single-shaft systems, offering a perfect blend of power and size for operational excellence.

1. High-Torque Performance: Dual 20 HP Motors for Uninterrupted Throughput

At the core of the AI-DS-20-20 lies its powerful dual 20 HP motors (total 40 HP), delivering the steady, high-torque power essential for continuous shredding of tough plastics and industrial scrap.

Unlike underpowered or generic shredders, this machine’s robust powertrain supports non-stop operation, ensuring your plant’s processing throughput never slows due to equipment downtime or motor fatigue. This makes it an essential asset for automotive, specialized packaging, and electronics manufacturing sectors that generate high-volume, challenging plastic waste.

2. Durability Advantage: Premium Alloy Blades for Lower Operating Costs

The shredder’s cutting mechanism features premium alloy blades designed for exceptional durability and resilience against abrasive and hard-to-process plastics.

• Extended Life: These industrial-grade blades maintain sharpness significantly longer than standard cutters, reducing your maintenance frequency.
• Precision Output: They enable precise and consistent shredding of varied waste types, including thick HDPE drums, PET packaging, and PPS molded rejects.

This built-in durability translates directly to lower operating costs and higher equipment uptime—major factors for factory managers focused on sustainable waste control and maximizing the ROI of their machinery.

3. Engineered Reliability: Robust Drive Assembly for Minimal Maintenance

The AI-DS-20-20 incorporates a strong drive assembly engineered specifically for industrial robustness. This system is capable of efficiently managing unexpected jams and fluctuating material loads with ease, a critical feature for high-volume operations.

This reliable design feature minimizes operational interruptions, enhances worker safety, and substantially extends the overall lifespan of the industrial shredder unit. Factories in Bangalore and across India benefit from low-maintenance, high-reliability waste processing with this machine.

4. Why the AI-DS-20-20 is Your Factory’s Best Waste Management Solution

As a trusted heavy-duty shredder supplier in Bangalore, Ajay Industries customizes solutions like the AI-DS-20-20 to suit specific industrial throughput and material profiles. This highly optimized machine offers:

• Compact Form Factor: Ideal for integrating into tight factory floor plans.
• High Power and Torque: Guarantees consistent shredding of diverse, dense plastics.
• Durable Alloy Blades: Minimizes costly downtime and maintenance intervention.
• Sturdy Drive Design: Ensures uninterrupted, safe, and long-term operation.

For manufacturers handling large volumes of plastic scrap, packaging waste, or process rejects, the AI-DS-20-20 not only reduces waste bulk but also shrinks disposal logistics costs—helping you improve recycling efficiency and comply with India’s evolving environmental regulations.

Contact Ajay Industries for Customized Industrial Shredders

Ajay Industries, based in Bangalore, leads in customized industrial shredding machine manufacturing. We engineer each unit, including the high-demand AI-DS-20-20, with precision materials to maximize efficiency and reliability in heavy-duty factory environments.

Accelerate your plant’s waste management and recycling goals with a reliable double shaft shredder from us—reach out today for consultation and a tailored solution.