Why Layer Naming Matters in Large Assemblies In massive CAD assemblies — think multi-part machines, industrial systems, or architectural layouts — layer chaos is the silent killer of productivity. Poorly named layers lead to: At DesignWithAjay, we treat layer naming as a strategic design tool, not just a file hygiene habit. Ajay’s Layer Logic Philosophy: “Name to Navigate, Not…
At Ajay Industries, designing machines under 1 HP isn’t about cutting corners—it’s about engineering efficiency. Whether you’re prototyping a compact shredder, a study lamp with mechanical articulation, or a low torque gearbox, small machines demand smart CAD strategies to balance performance, cost, and manufacturability. This guide shares our best practices for modeling, simulating, and documenting low-power mechanical systems using SolidWorks and Fusion 360. Why Sub-1 HP Machines Need Special Attention Machines under 1 HP typically operate with: Designing for this scale means every gram, micron, and watt matters. DesignWithAjay’s CAD Best Practices for Low-Power Machines 1. Use Lightweight Geometry Ajay Tip: Use SolidWorks’ “Mass Properties” tool early to track weight and center of gravity. 2. Optimize for Low Torque Ajay Tip: Our CAD models include torque calculators linked to global variables for quick iteration. 3. Design for Compact…
At Ajay Industries, we design with manufacturing in mind. Whether you’re prototyping a twin-shaft shredder or preparing a gearbox housing for CNC machining, converting your CAD model to CAM must be done with precision. A single oversight—like a missing tolerance or overlapping geometry—can lead to toolpath errors, wasted material, or machine crashes. This checklist ensures your…
At Ajay Industries, parametric modeling isn’t just a feature—it’s a philosophy. Whether you’re designing shredder components, gear housings, or 3D-printed fixtures, parametric models allow you to adapt, scale, and iterate without starting from scratch. This tutorial walks you through our proven workflow for creating parametric models in SolidWorks, ensuring your designs are flexible, production-ready, and easy to maintain….
At Ajay Industries, we believe that great design starts with simple ideas and solid fundamentals. Whether you’re a student, hobbyist, or aspiring mechanical designer, these beginner CAD projects—Bicycle Stand and Study Lamp—are perfect for learning how to model, assemble, and document functional products using SolidWorks or Fusion 360. Project 1: Bicycle Stand Objective: Design a stable, lightweight stand…
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