Design with ajay

Why Heat Dissipation Matters in Gearbox Design Gearboxes operate under high loads and speeds, generating significant heat due to friction, gear meshing, and lubricant shear. Poor thermal management can lead to: DesignWithAjay emphasizes that thermal design is not an afterthought — it’s integral to performance and longevity. Design Philosophy: “Passive First, Active If Needed” Before jumping to fans…

At Ajay Industries, we design gearboxes that don’t just transmit torque—they deliver precision, longevity, and modular scalability. In high-performance applications, even a micron-level deviation can lead to vibration, misalignment, or premature wear. That’s why DesignWithAjay  treats micro-tolerances not as a luxury—but as a core design principle. This guide explores how we define, control, and validate micro-tolerances in gearbox design, ensuring every product meets industrial-grade performance standards. What Are Micro-Tolerances? Micro-tolerances refer to dimensional allowances typically within ±0.005 mm to ±0.02 mm, applied to critical mating surfaces, bearing seats, gear teeth, and shaft interfaces. These tolerances: DesignWithAjay’s Micro-Tolerance Strategy 1. CAD-Driven Precision Ajay Tip: We use SolidWorks DimXpert and tolerance analysis tools to validate stack-ups before prototyping. 2. Manufacturing Alignment Ajay Tip:…